QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service intervals schedule / Periodic lubrication / Engine oil and filter change / Control cable lubrication / Non-scheduled lubrication / Periodic maintenance / Non-scheduled maintenance / Reverse cable adjustment / Tune-up / Valve clearance / Compression test check / Spark plug / Air filter / Specifications
CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Serving engine in frame / Engine / Cylinder head cover and rocker arm assembly / Cylinder head and camshaft / Valves and valve seats / Cylinder / Piston, piston pin and piston rings / Oil pump / Cam chain tensioner / Kickstarter (chain-driven models) / Recoil starter (shaft-driven models) / Starter gears (shaft-driven models) / Secondary bevel gear and drive gear set (shaft-driven models) / Crankcase and crankshaft / Break-in procedure / Specifications
CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch operation / Centrifugal clutch / Manual clutch / Manual clutch inspection / Clutch lifting mechanism (shaft-driven models) / Clutch release mechanism (chain-driven models) / Clutch cable (chain-driven models) / External shift mechanism / Drive sprocket (chain-driven) / Transmission and internal shift mechanism / Dual-range subtransmission (shaft-driven LT-F230) / Specifications
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Throttle cable / Choke cable (shaft-driven models) / Fuel shutoff valve / Fuel tank / Fuel pump (shaft-driven models) / Exhaust system / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system (models so equipped) / Voltage regulator (shaft-driven models) / Alternator (shaft-driven models) / Magneto (chain-driven models) / Capacitor discharge ignition / Ignition coil / Starting system (models so equipped) / Starter / Starter solenoid / Lighting system / Switches / Odometer housing (shaft-driven models) / Fuse / Specifications
CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Steering system / Tires / Specifications
CHAPTER NINE / REAR AXLE, SUSPENSION AND FINAL DRIVE
Rear wheel / Rear axle (shaft-driven models) / Rear axle and driven sprocket (chain-driven models) / Driven sprocket (chain-driven models) / Rear axle inspection (all models) / Final drive unit (shaft-driven models) / Drive sprocket and chain (chain-driven models) / Rear axle bearing and oil seal replacement (shaft-driven models) / Rear axle bearing housing (chain-driven models) / Shock absorber (chain-driven models) / Swing arm (chain-driven model) / Specifications
CHAPTER TEN / BRAKES
Drum brakes / Front drum brakes / Rear drum brake / Drum brake inspection (front hub and rear) / Disc brakes / Front brake pad replacement / Rear brake pad replacement / Front master cylinder (drum and disc brake models) / Rear master cylinder (disc brake models) / Front caliper / Rear caliper / Front brake disc / Rear brake disc / Front brake hose replacement (drum and disc brake models) / Rear brake hose replacement / Bleeding the system / Rear disc brake pedal / Specifications
CHAPTER ELEVEN / BODY
Front fender / Rear fender / Front hand grip / Rear hand grip / Front and rear carriers (shaft-driven models) / Specifications
SUPPLEMENT / 1987 AND LATER SERVICE INFORMATION
INDEX
WIRING DIAGRAMS