QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Tools / Expendable supplies / Mechanic's tips / Safety first
CHAPTER TWO / LUBRICATION AND MAINTENANCE
Engine tune-up / Clutch / Brakes / Steering stem bearings / Wheels and tires / Battery / Drive chain / Fork oil / Oil and filter / Swinging arm
CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Overheating / Backfiring / Engine noises / Piston seizure / Excessive vibration / Clutch slip or drag / Poor handling / Brake problems / Ignition system problems / Charging system / Electric starter problems / Lighting problems / Horn problems
CHAPTER FOUR / ENGINE, TRANSMISSION AND CLUTCH
Service hints / Engine removal / Preliminary engine dismantling / Clutch and oil pump / Shifter mechanism / Cylinder head / Cylinders and pistons / Cam chain tensioner / Crankcase / Crankshaft / Transmission / Shift cam and shift forks / Final engine reassembly / Engine installation
CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS
Carburetor overhaul / Carburetor adjustment / Miscellaneous carburetor problems / Carburetor specifications / Fuel tank / Exhaust system
CHAPTER SIX / ELECTRICAL SYSTEM
Ignition system / Charging system / Electric starter / Lights / Headlight / Tail/stoplights / Horn / Battery service / Wiring diagrams
CHAPTER SEVEN / FRAME, SUSPENSION AND STEERING
Handlebar / Fork top bridge / Steering stem / Wheels / Front fork / Brakes / Rear suspension / Drive chain
INDEX