MAINTENANCE • TROUBLESHOOTING • REPAIR

Clymer Pro Series - Outdoor Power Manuals and Clymer Pro Series - Small Engine Manuals have long been the trusted source for the professional. Whether you've got a fleet of lawn care equipment or one vintage riding mower, Clymer Pro Series has your manual.

I&T Shop Service Manuals are the same manuals your father and his father used. The family farm may be long gone, but the manuals that keep the tractors running are still available.

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Maintenance Troubleshooting Repair Service Manual Book Clymer not a Honda Yamaha Kawasaki Suzuki free download downloadable pdf or html General Information Manual organization Warnings cautions and notes Safety Serial numbers and information labels Fasteners Shop supplies Snap On Craftsman tools Measuring tools Micrometer Torque wrench Electrical system fundamentals volts ohms amperage amps Service methods Storage Specifications Troubleshooting Starting the engine Engine will not start Poor engine performance Fuel system Engine Engine lubrication Cylinder leakdown leak down test Clutch transmission linkage Trans Electrical testing Final drive Front suspension and steering Brake system lube Lubrication Maintenance and Tune-Up Valve adjustment and measurement Cylinder identification Pre-ride inspection MoDiTec diagnosis and integral ABS bleed test Throttle cable operation and adjustment Engine oil and filter Transmission Final drive Clutch Brake system Cooling system Battery service Front suspension inspection manual Rear wheel mounting bolts inspection Swing arm bearing inspection Speedometer sensor cleaning Tune-up Compression test Air filter replacement Fuel filter replacement Valve clearance measurement measuring Slide rail tensioner rail lining and thrust piece replacement Spark plugs Lights and horn inspection Non-scheduled inspection and maintenance schedule pre-ride inspection Rear shock adjustment Specifications Cylinder numbering and firing order Maintenance intervals Tune-up Air filter replacement Compression test Ignition timing Valve clearance Spark plugs Engine oil and filter Engine oil pressure test Throttle cable adjustment Idle speed adjustment Fast idle speed adjustment Throttle valve synchronization Fuel line inspection Emission control system inspection Clutch adjustment Shift pedal height adjustment Cooling system Tires and wheels Front suspension Rear suspension Drive chain Brake system General lubrication Fastener inspection Specifications Engine service Engine removal installation Engine block Crankshaft cover Cylinder head cover Timing cover cam chain tensioner and crankshaft oil seal Timing chain chain guides and camshaft sprockets Crankshaft rotor flange and sprocket Camshafts Cylinder head Valves and valve components  Intermediate housing and driver Auxiliary shaft starter clutch and starter idler gear Auxiliary shaft and starter clutch overhaul Auxiliary shaft front bearing and oil seal replacement Main oil seal replacement Pistons and connecting rods Crankshaft Oil pan lower crankcase half and output shaft Output shaft overhaul Break-in procedure Specifications Cylinder head cover Camshaft Cam chain tensioner Cam chain chain guides and timing rotor Cylinder head Valve lifter and shims Valves and valve components Specifications Starter idler cover Starter clutch and gears Alternator cover Flywheel Oil pump Oil cooler Oil pan and strainer Crankcase Crankshaft Connecting rod Piston and piston rings Engine break-in Two-stroke operating principles Engine lubrication Preparation for engine disassembly Engine removal Cylinder and cylinder head Piston pin and rings Reed valve Flywheel magneto and starter generator Engine sprocket Right crankcase cover Clutch Primary drive gear Kickstarter Tachometer drive gear Shifter Crankcase Transmission Crankshaft Clutch Clutch master cylinder Clutch slave cylinder Clutch system draining Clutch system bleeding Specifications Transmission and shift mechanism Transmission rubber bushings Transmission seal replacement assembled transmission Transmission disassembly Transmission housing and front cover inspection bushing and seal replacement Shift mechanism Transmission shaft overhaul Transmission reassembly Reverse system Specifications Sprocket cover Neutral switch Engine sprocket External shift mechanism Shift detent Transmission gears Fuel and Exhaust Systems Fuel injection system Fuel tank Fuel filter replacement Fuel pump replacement Fuel tank vent and float Fuel lever sensor Roll-over valve Air box Air intake guide Fuel pressure check Fuel rail fuel injectors and pressure regulator Throttle body Fuel hose replacement Motronic control unit Air temperature sensor Coolant temperature sensor Oxygen sensor Exhaust system Carbon canister Throttle and cruise control cables Cruise control unit Specifications Carburetor Fuel level Fuel tank Fuel valve Fuel level sensor Air suction system Emission control Exhaust system Electrical System Engine Battery Charging system Alternator Starting system Starter Starter relay Ignition coil Hall-effect sensors Ignition timing SpecificationsAlternator Transistorized ignition Electric starter Lighting system Switches Wiring and connectors Instrument cluster Thermostatic fan switch Water temperature sensor Horn Junction box and fuses Wiring diagrams Flywheel magneto operation Magneto troubleshooting Capacitor discharge ignition CDI Starter generator Lights Horn Main switch Electrical system Body Bulbs Headlight housing Headlight head light left right turn signals signal taillight tail light brake light adjuster cable replacement Turn signal bulb holder Instrument panel Electronic equipment box Relays Flasher unit Fuses Switches Stop switch starter switch horn button cruise control Electrical components On-board computer  Power socket Horn Audio speakers speaker tweeter woofer cd player radio antenna CB assembly Wiring diagrams Specifications Cooling and Lubrication Systems Temperature warning system Cooling system inspection Hoses Coolant reserve tank Radiators Cooling fans Thermostat Coolant pipe Water-oil pump Oil cooler housing and thermostat Oil cooler  Specifications Cooling system inspection Coolant reservoir Radiator and fan Thermostat Water pump Hoses Thermostatic fan switch and water temperature sensor Wheels and Tires Motorcycle workstands Front wheel Front wheel bearings Rear wheel Wheels Wire Cast spokes rims spoke rim Tires Specifications Front Suspension and Steering Handlebars grips and controls Upper fork bridge Lower fork bridge and ball joint Front fork Front strut Steering damper Suspension A-arm Specifications Front wheel Front hub Wheel balance Tubeless tires Tubeless tire changing Handlebars Steering head Brake plunger and anti-dive Rear Suspension and Final Drive Shock absorber Final drive unit Final drive unit overhaul Ring and pinion gear adjustments Swing arm and front drive shaft Specifications Rear wheel Rear hub Rear sprocket and coupling Drive chain Wheel balancing Tire changing and repair Rear shock absorber Rear swing arm Brake System ABS II Brake service ABS II  Brake pads Brake calipers Brake fluid adapter Front master cylinder Rear master cylinder Brake disc and sensor wheel ABS sensor ABS control unit ABS relay Rear brake pedal Brake bleeding  Specifications Brake System Integral ABS Brake service Integral ABS Brake pads Brake calipers Specifications Disc brakes Brake pads Brake calipers Front master cylinder Rear master cylinder Brake hose Brake disc Bleeding the system Body and Frame  Saddlebags and holder Seat Front fender Windshield wind shield wind screen and holder assembly Hand guard front turn signal housing models Upper fairing Instrument panel trim  Fairing side panels Engine spoiler Side covers Grab handle and luggage rack Lock carrier Rear section Rear fender assembly Left front foot peg pegs footpeg and holder Left rear footpeg and holder Right front footpeg and holder Right rear footpeg and holder Sidestand side stand Centerstand center stand Cross-tube Raising the frame Specifications  Windshield Front fender Mirrors Wind deflector Front turn signal indicator Bottom fuel tank cover Bumper strip Fairing side panels Radio compartment cover Fuel tank cover Engien spoiler assembly Handlebar cover Upper fork bridge cover Outer instrument cover Upper fairing Inner instrument cover Footrest assemblies Crash bar assembly Sidestand Engine guard and manual centerstand Engine guard and electro-hydraulic centerstand EHCS Seats Battery covers License plate holder Trunk Rear trunk trim Saddlebags Cross-tube Raising the frame Exhaust system Cylinder head cover Rocker arm assembly Camshaft Cylinder head Valves and valve components Cylinder block Piston and piston rings Camshaft chain and sprockets Break-in procedure Engine Flywheel and stator plate Recoil starter Crankcase Oil pump Oil system one-way check valve Break-in procedure specifications Carburetor Fuel System Carburetor operation Carburetor Carb tests and adjustments Throttle cable replacement Starting enrichment choke cable Fuel tank Fuel shutoff valve Fuel level sending unit models Air filter air box Fuel pump Specifications Fuel Injection system electronic EFI Fuel system initialization and starting procedure Depressurizing the fuel system Fuel line fittings Throttle body Fuel rail and fuel injector Fuel pump Fuel sender Pressure regulator Fuel tank Crankshaft position sensor CPS Manifold air pressure MAP sensor Intake air temperature IAT sensor Idle air control IAC Throttle position sensor TPS Engine coolant temperature ECT sensor Electronic control module ECM Self diagnosis Throttle cable replacement Air filter air box Specifications Cooling System Air cooling system Liquid cooling system Hoses and hose clamps Radiator Cooling fan Coolant pump Thermostat Specifications Clutch and Drive Belt Belts Clutch system operation Clutch tools Clutch drying Drive belt alignment Drive clutch Driven clutch Specifications Transmission inspection Shift shafts Front output shaft Transmission gearcase oil seal inspection and replacement Shift selector linkage Specifications Differential gear assembly models Snorkel shaft Shift selector linkage Specifications Front Drive System Four Wheel Drive 4wd 2wd Four Two Wheel Drive 6 wheel 6wd Front hub and Hilliard clutch Front hub Front drive axle boots and constant velocity CV joints Front drive shaft Front gearcase Front gearcase-Deluxe models with active decent control models Specifications Electrical System Electrical basics Electrical component replacement Electrical connectors Battery Battery negative terminal Charging system Alternator stator Voltage regulator rectifier 1996-early 2004 carbureted models Logic box late carbureted models Capacitor discharge ignition carbureted models DC Ignition system fuel injected models Ignition coil Electric starting system Starter drive gears Starter solenoid Headlight system Taillight and work light Indicator lamp models Speed sensor Transmission switch Resistor module Shift indicator circuit late Differential solenoid models Switches Electronic throttle control ETC switch All wheel drive AWD coil Active descent control ADC coil models Cooling system switch and sensor Fuses and circuit breaker Speedometer On-board diagnostics Winch Winch contactor Specifications Front Suspension and Steering Front wheel Front strut Front strut cartridge and spring Control arm Handlebar handle bar bars handlebars Tie rods Steering post Tires and wheels Specifications Rear suspension and final drive Rear wheel Shock absorber Rear hub and bearing carrier Rear drive axle Rear drive axle boot replacement Rear drive axle CV joint and boots Upper control arm all models except Lower control arm all models except Upper control arm models Lower control arm models Upper and lower control arm inspection Stabilizer linkage all models except Stabilizer support all models except Stabilizer support and bar models Specifications Brakes Brake service Front brake pad replacement Front caliper Output shaft brake pad replacement Output shaft brake caliper Output shaft brake pad replacement Output shaft brake caliper models Rear brake pad replacement models except Rear caliper models except Rear brake pad replacement models Rear caliper models Front master cylinder Rear master cylinder Brake hose replacement Brake bleeding tips Brake bleeding Brake fluid draining Rear brake pedal Brake disc Specifications body and Frame Plastic inserts Seat Side panel Fender cover Front fender Front rack rail and grill Front rack and storage box Front bumper Radiator guard Radiator brush guard Brush guard grill and radiator side shield Rear rack rail and bumper models Rear rack and rail Rear rack and handle Touring models Rear fender Rear quarter panel Footwell foot well Footwell support bracket models Rear storage box Cargo box rock guard skid plate Specifications Index Color Wiring Diagrams Schematic 1948 1949 1950 1951 1952 1953 1954 1955 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2008 2006 2007 2008 2009 BMW Harley Davidson HD H-D Honda Kawasaki Polaris Suzuki Yamaha Allstate Benelli Bridgestone Broncco BSA Bultaco CZ Ducati Garelli Gilera Hodaka Husqvarna Maico Montesa Moto Beta Moto Guzzi Norton Ossa Puch Rex Royal Enfield Sachs Triumph Velocette Villiers White Antique Classic Vintage Late model Modern Cruiser Sport tourer touring Sport bike Sportbike Motorcycle Bike Motorbike Dirt track tracker Chopper Bobber Café Racer Dual Sport Motocross MX Freestyle Motocross FMX Enduro Baja Thumper Smoker 2 stroke 4 stroke Two Stroke Four Stroke not a crash not a free download pdf no wheelies endos or stoppies Supermoto Sumo GP GPZ v twin inline 4 6 four six rat rod single 3 three wheeler 4 four wheeler 6 six wheeler odyssey ATC TRX fourtrax four trax tracks recon rancher sportrax foreman rubicon bayou KLF Lakota Mojave cyclone bigboss big boss scrambler trail blazer trail boss xplorer sport sportsman magnum predator ALT LT quad racer badger raptor blaster timberwolf timber wolf  warrior banshee Kodiak grizzly fix a crash diy do it yourself mud bog desert dunes ranch farm hunt hunting sport utility ATV all terrain vehicle CBR600RR 4000 mile valve adjustment Polaris CV boot replacement repair damage vintage antique parts restoration